ransompw wrote:Sparky:
I am not criticizing your analysis, I am just trying to understand the Stress and FOS plot you posted which is somewhat hard to read. As I understand it, inside the box is 1Bar pressure above any outside pressure (so 2Bars in Rossi's case). Not sure how the water is taken into account, but assuming steam at the lid under pressure is your model predicting psi equivilent of 2500 to 3500 in places or am I reading this wrong?
The 1 bar represents differential pressure between the inside and outside of the box.
In industry the pressure is usually specified as gauge or PSIG rather than PSI which is the pressure a gauge on a pressure vessel will read.
The FOS is the factor of safety pertaining to how close you are to elastic limit of the specified material. A FOS of less than 1 indicates the stress will exceed that limit and reach the yield point or proportional limit resulting in permanent deformation. This does not necessarily mean it will fail, but It will change shape.
The yield strength limit for mild steel is between 35,000 - 50,000PSI and many places far exceed this at only 1 bar if 1/8 plate is used.
Looking at the video it is evident that the steel may be a lot thinner.
but assuming steam at the lid under pressure
Pressure is the same on all internal surfaces of the box, not only the lid.
Example: If the reactor was containing 2 bar internal pressure (29 PSIG) the upward force distributed on the lid will be :
F=Pressure x Area = 29 PSIG x (23 inches x 19 inches) = 12673 LBS
If you consider a BBQ propane bottle, It can safely withstand over 120 PSIG with the same material thickness ~ 1/8 mild and a FOS of at least 5. The reason is its symmetry, it is round and the ends are shaped to distribute the force evenly so no part is over stressed.